This is a simple introduction to help you decide what you need and how to do it.
Firstly there are two different types of set-ups Off Grid and On Grid. If you live remotely and want your own independent power source then you want an Off Grid set-up. If you have a house and are connected to the mains electricity grid then you probably want to use an On Grid set-up, unless you want to use solar to become independent from the grid and have your own power.
We only supply off grid systems.
Off grid set-ups allow you to live remotely whether it’s in a van, boat, or remote house you can generate your own power and live independently. The most important thing to start with is working out how much power you use or need. You need to consider your power as a valuable resource and design your power usage to be as efficient as possible. Or you can install a huge system to power a normal house with full appliances if you have the budget to do so.
Once you have decided on how much power you need then you can spec out the system that you need. . The thing is to consider winter, if you have long dark winters like in the UK you need to consider how reliant you are on your power system, and if you want to add additional panels and batteries to allow for the days where there is very little sun. On a dark winters day you will see 10%-20% of your solar capacity, so you will want to add more panels and/or more batteries to allow for these periods, or consider having an additional renewable source such as wind or hydro or a back-up generator to run from time to time.
You will need to decide on what system voltage is best for you; this is the voltage that you want to run you battery bank at and all the various items that will be connected to it. You can use 12V, 24V or 48V.
If you have an existing 12V system like in a van or boat and use 12V equipment on it then you will want to stick with 12V. If you are wanting to only use 230V AC power then you should probably use 24V for a medium sized install (1Kw-5Kw) or 48V for a large install (2Kw – 15Kw+), the advantage of using a higher voltage battery bank is that is saves you money in the long run as you need less charge controllers and can use thinner cables for the same amount of power. Large off grid house’s will use 48V.
So with all of that in mind then you have to decide on all the aspects of your solar set-up.
1) Solar Panels – This might come down to physical space that you have available or the amount of power you need or your budget. We offer a range of panels all at great prices for you to choose from. You will need to decide on how many Watts or Kilowatts of panels you need and choose the ones that fit you best.
2) Charge controller
Firstly you will need to calculate how many amps of charge controller you need. This is a simple calculation of Solar Panel Watts divided by Battery Voltage. Eg, if you have 1,400W of solar and a 24V battery bank then 1400W/24V = 58A so would want to use 60A of charge controllers.
- You are best to use an MPPT (Maximum Power Point Tracking) charge controller if your budget will allow, the advantages are that it will give you around 30% more power, and that you can run your panels in chains of 2-3 panels at a higher voltage, this means you can use less cable and the Panels running at a higher voltage mean that you have less loss of power from volt drop across the line.
- The alternative is PWM (Pulse Width Modulation) controllers, these are a cheap and cheerful option, they send spikes of charge into the batteries. They can take higher voltage panels than your battery bank and send higher spikes of power into the battery, this will be accepted by the battery and also disulphates the plates which is good for the battery. But we would highly recommend using MPPT where ever possible.
3) Batteries – You have the choice of batteries
- Flooded batteries have a longer design life and are much cheaper, but you have to maintain them and make sure they are topped up on a semi regular basis. Depending on the size of battery bank you need you can use 6V or 12V batteries and link them together to form a large bank. Or you can use 2V traction batteries if you have a need for a very large bank.
- Sealed batteries are great if you want to set it all up and not have to think about any maintenance, or if you need to air freight batteries these are the only way you can. They are significantly more expensive than flooded batteries.
- Lithium Batteries are the newest type of batteries, they are lighter, maintenance free and have a higher cycle life than other batteries. The most common lithium batteries should be operated at a temperature of over +5C. We have a range of LTO batteries which have 30,000 cycles and can operate at -40C and are the longest life and most ecological batteries available.
If using large banks of 6V or 12V batteries you are best to wire them into a bus bar rather than just linking them together. This spreads the load more evenly between the batteries giving the battery bank a longer life. It is good to alternate the batteries and the solar input and inverter output across the bus bar, again to give as much distribution of power across the bank. We have bus bars available as well.
4) Inverter – If you want to run normal mains 230V AC power appliances then you will need an inverter to convert the DC battery power into 230V AC power. You will need to decide how much power you need from your inverter, if you are only running a laptop and a couple of small things then you can use a small 350W inverter, or if you want to run large appliances you want to use larger 3Kw inverter. The Outback and Victron 3Kw inverters can be stacked together to give greater outputs when necessary, including making a 3 phase supply. You want to use a Pure Sine Wave inverter to give a smooth power curve to your appliance to ensure it runs properly and is not damaged. Do not use Modified sine wave as they will cause damage to motors and sound equipment if run from them. We only sell pure sine wave inverters. Victron inverters can be programmed to auto start a generator, or connect to the grid if necessary when the batteries are running low.
Those are the 4 main parts of your system, you will then need cable, connectors and mountings. Most of our customers make up their own mounting systems to suit their needs as it is much cheaper than any of the commercial systems, and we offer cable and connectors on the website.
Positioning of Solar Panels
You want to position your solar panels facing south, on an angle of approx. 30 degrees to give you optimum coverage throughout the year. You want to avoid shading on the panels at all times, and if there is an area that is likely to get shaded regularly you should separate it off into its own charge controller or grid inverter.
If you have a house that only has East and West facing roofs then you can install on both to get coverage throughout the day. In an on grid set-up you would need a grid inverter with a duel tracker. In an off grid set-up you would put the panels on different charge controllers.
PWM vs MPPT Charge Controller Test
We often get asked about the actual difference you get between an MPPT and a PWM controller so we setup a side by side test using our panels onto 2 separate 12V batteries, 1 with a PWM controller and one with our tracer MPPT. Panels were set-up side by side angled south.
With early March sun the MPPT was giving 3.7A into the batteries while the PWM gave 2.5A which was 32% lower than the MPPT.
In cloudy conditions the MPPT was giving 1A when the PWM was giving 0.8A (20% lower with PWM)
Both charged the batteries well, but 20%-32% more power was gained by using the MPPT.